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CHAINS

Length

Options

Chain

Model

Description

CHAINS

Ring

Type

Color

Option

Link

Type

Max CC

Street /

Off Road

Tensile

Strength

(lbs)

Weight

/ 100L

(lbs)

Pin

Length

(mm)

Inner

Plate

Thick-

ness

Outer

Plate

Thick-

ness

Recommended

Application

Examples

* indicates gold outer, non-gold inner plates

** indicates gold outer & inner plates

Recommended applications not full list but just a small sample of suggested model types per chain

Sealed Ring Types:

SSR = Standard Sealed Ring (Normal O-Ring)

DG = DualGuard (2 sealing lips & lubrication pools per side)

TG = TripleGuard (3 sealing lips & lubrication pools per side)

Sunstar Manufacturer Recommendations

* All chains should be installed by a certiied mechanic, using the proper installation tools. Chain adjustment should be done per the bike maker’s

owner’s manual instruction.

* Always check sprocket alignment when installing new drive components & during routine maintenance & adjustment; mis-aligned sprockets are

detrimental to the life of the drive system.

* It is always recommended to replace your chain with the same size (pitch) and type of chain (sealed or non-sealed) that originally came on the

motorcycle from the factory.

* Avoid using volatile solvents such as gasoline, thinners and/or benzine; it is best to consult with your local dealer before using any cleaners and/

or lubricants.

* For best results and the longest life possible replace all drive components (sprockets & chains) at the same time (preferably using both Sunstar

chain & sprockets).

520HDN 520 Heavy Duty Non-sealed Motorcycle Chain

114 & 120

None NonGold Clip

NA / 250

7,900

3.15

18.15

2.00

2.00

CRF150F, KDX200, RM125, TTR230

520SSR

520 Standard Sealed Ring Motorcycle Chain

100 & 120

O-ring NonGold Clip (press it) 400 / 400

7,700

3.35

19.90

2.00

2.00

WR250F, KLX300R, XR400R

520XTG 520 Works XtremeTripleGuard Sealed Ring Motorcycle &ATV Chain 100 & 120

TG

Gold *

Clip (press it) 400 / 750

8,500

3.77

20.80

2.00

2.00

CRF450X, TRX450R, YZ450F, KLX450R

520MXR1 520 Works Motocross / Supercross Non-sealed Motorcycle Chain 116 & 120

None

Gold ** Clip

NA / 500

9,000

2.99

17.70

1.80

2.00 CRF250R, RM-Z450, KX450F, 125SX, YZ250F

520RDG 520 Road DualGuard Sealed Ring Motorcycle Chain

114 & 120

DG NonGold Rivet

750 / 750

8,500

3.36

19.90

2.00

2.00

CBR600RR, KLR650, XV250

525RDG 525 Road DualGuard Sealed Ring Motorcycle Chain

112 & 120

DG NonGold Rivet

900 / 750

8,850

4.30

22.85

2.40

2.30

VT750, ZZR600, DL650, YZF-R6

530RDG 530 Road DualGuard Sealed Ring Motorcycle Chain

110 & 120

DG NonGold Rivet

1000 / 750 9,500

4.48

24.90

2.40

2.30

CBR600F2, KZ650, GSF600S, FZ-6

520RTG1 520 Works Road TripleGuard Sealed Ring Motorcycle Chain 116 & 120

TG

Gold ** Rivet

1000 / 750 8,800

3.75

20.80

2.20

2.20

CBR600RR, ZX-6R, GSX-R750, YZF-R6

525RTG1 525 Works Road TripleGuard Sealed Ring Motorcycle Chain 120

TG

Gold ** Rivet

1100 / 800 9,300

4.30

22.85

2.40

2.30

DL650 Vstrom, GSX-R750, ZX-9R, ZX-10R

530RTG1 530 Works Road TripleGuard Sealed Ring Motorcycle Chain 116 & 120

TG

Gold ** Rivet

1400 / 900 10,000

4.63

24.90

2.40

2.40

ZX-14R, GSX1300-R, YZF-R1

420MXR 420 Works Motocross / Supercross Non-sealed Motorcycle Chain 126

None

Gold ** Clip

150 / 150

5,000

1.76

15.70

1.80

1.45

CRF80F, KX80/85, DR-Z110, PW80

428MXR 428 Works Motocross / Supercross Non-sealed Motorcycle Chain 134

None

Gold ** Clip

250 / 150

5,800

2.13

17.60

1.80

1.80

CRF100F, KLX140/L, RM85, YZ85

560