Tools

Sudco/Mikuni Tuning Manual Sudco/Mikuni Pocket Tuner Sudco/Mikuni Carb Tool Kit Keihin/Mikuni Main Jet Wrench Britool Whithworth Tool Set Valve Shim Tools Chain Breaker Timing Plug Wrench Positive Stop TDC Tools Auxiliary Tank Deluxe Carb Tuner 6mm Carb Adapter Set Carb Adjusting Tool 2 Stroke Leak Down Tester Torque Wrench Adapter Stud Installation Tools Seal Mate Combo Fork Damper Tool 44mm CR Seal Bearing Retainer Tool 90° 1/4" Hex Driver Carb Synchronizer

Battery Chargers Sudco/Keihin FCR Tool Rustol K&N Air/Fuel Monitor Tappet Tool Set Chain Riveting Tool Degree Wheel Hydraulic Brake Bleeder Fuel Line Fitting Kit Main Jet Wrenches Pilot Screw Adjusting Tool 4 Stroke Leak Down Tester Mini-T Carb Tool Flywheel Pullers Fork Seal Drivers Damper Rod Fork Tool XR Seal Bearing Retainer Tool Crankcase Splitter Profi Laser C.A.T Motion Pro Sync Pro Carburetor Tuner

Sudco/Mikuni Tuning Manual A must for any do-it-yourself type. This 92 page manual includes exploded views, parts, listing, optional parts, and guides you through tuning tech- niques for the popular line of Mikuni Carburetors. The definite reference for Mikuni Carburetors. Order Number: 002-999 Sudco/Mikuni Pocket Tuner A handy pocket-size slide calculator which can be used to determine required jetting changes in Mikuni carburetors due to ambient, temperature,alti- tude, or both. It also pro- vides a guide for determin- ing rich or lean carburetor conditions. The Pocket Tuner is applicable to both single and multi-carburetor applications on two stroke and four stroke engines. Order Number: 002-430 Sudco/Mikuni Carb Tool Kit This Handylittle kit contains all the tools necessary to make jetting changes, perform normal mainte- nance as well as disassemble and rebuild any Mikuni carburetor. Included is a multi-purpose wrench with ruler markings, a screwdriver with assorted blades and sockets, a socket screwdriver for main jets, all in a plastic carrying case. Order Number: 002-045 Keihin/Mikuni Main Jet Wrench With this plastic wrench, you will be less likely to strip your threads. Order Number: 002-401 Britool Whitworth Tool Set Sudco International has high quality Britool Whitworth tool sets. All tools are constructed from tough forged chrome vanadium steel with an attractive satin finish that hides scratches and won't slip in your hands when oily. Sets include 12-point box end wrenches, combination box and open end wrenches, and a 6-point 1/8-7/16in. scocket set. If you own or work on classic British machinery you'll want these Britool sets in your tool box. Order No. 950-300       Box End Wrench Set (5pcs.)                      1/8-3/16, 1/4-5/16, 3/8-7/16                      1/2-9/16, 11/16-3/4 950-301        Combination Wrench Set (7pcs.)                      1/8, 3/16, 1/4, 5/16, 3/8, 7/16 950-302        3/8" Drive Socket Set (6 pcs. on rail)                      1/8, 3/16, 1/4, 5/16, 3/8, 7/16 Valve Shim Tools For adjusting valve clearance on twin cam models. Holds vavle sapring collar down so that the adjusting shims can be removed. Manufactured from hardened alloy steel. Suzuki/Honda Valve Tool Same design as OEM tool, fits all GS550/750/850/1000 Order Number: 950-435 Honda Valve Tool Fit all CB750/900, CBX & Hondas using shim type adapters. Order Number: 950-436 Yamaha Valve Tool Fits all DOHC except: XZ750, XVZ1200/1300, FJ1100/1200, XT250i, XT/TT350 Order Number: 950-438 Kawasaki Valve Tool Fits all KZ750 / 900 /1000 / 1100 / 1300 Order Number: 950-437 Chain Breaker Tool (for 420-630 Chain) Properly used, this tool will break hundreds of chain links without failure. This breaker pushes the link pin completely through the link. The handle folds away for easy storage. Replaceable pin is heat treated and hardened for long life. Order Number: 950-430 Replacement Pin: 950-431 Timing Plug Wrench For those timing plugs you can't get with an ordinary screwdriver. Fits all Japanese motorcycles & ATVs with a straight slot timing plugs. Blade sizes are 16mm (5/8"), 22mm (7/8"), & 38mm (1.5"). Order Number: 950-444 Positive Stop TDC Tools The only accurate way to find TDC! Order Number: 950-235      10mm TDC Tool 950-236      12mm TDC Tool 950-237      14mm TDC Tool Auxiliary Tanks For shop use, when tuning a motorcycle with the gas tank removed. Used in place of the regular tank while running the engine. Kit includes 4 feet of 1/4" fuel line and an in-line petcock. When using on fuel injected motorcycles, use a T-fitting and second fuel valve for return fuel. This tank can also be used for refilling transmission oil in late model motocross bikes where the oil fill plug is in an awkward location. Order Number: 950-450 Auxiliary Tank 950-451 Deluxe Auxiliary Tank (pictured) 6mm Carb Adapter Set For Deluxe Carb Tuner Order Number: 950-409 Carb Adjusting Tool This tool was specifically designed for use on Japanese multi-cylinder motorcycles with Mikuni and Keihin carburetors that feature an 8mm hex nut and screwdriver slot adjusting bolt. The screwdriver is made from alloy steel and is 11 inches long. Order Number: 950-405 2 Stroke Leak Down Tester This leak down tester is designed to check for air leaks in 2 stroke engines. Air leaks through seals or gaskets can cause serious problems with improper fuel / air mixture. This is the main cause of piston seizure, detonation and power loss. This complete kit includes air pressure gauge, pump-up bulb, and all the fittings and adapters for single and twin cyclinder 2 stroke motorcycle engines. Packaged with instructions in a convenient carry box. Made in U.S.A. Order Number: 950-400 Torque Wrench Adapter The new torque wrench adapter is made to reach those cylinder base nuts on most watercooled 2 stroke motorcycles. Fits 12mm and 14mm nuts and extends the reach of your torque wrench by 3 inches.Instructions and conversion chart included. Order Number: 950-460 Stud Installation Tools This Mini-T Carb Tool is designed to fit into your fanny pack to take care of those "on the trail" jet changes. This unit has a #2 Phillips bit, #1 Straight slot bit and a 6mm hex socket as well as storage for 3 main jets. Specifically designed for 4 strokes, so you can access your jets without the need to remove the carb. Will also work with many 2 stroke models. Order Number: 950-456 6 x 1.0 950-457 8 x 1.25 950-458 10 x 1.25 Honda Thread: 22mm x 1.5 R.H. APPLICATION: FT/GB500, NT/NX650, TL250, VF500C/700C '84-'86, FV700F/S, VF750C '82-'83, VF750H/S, VF1000F/R, VF1100C/S, VFR700/750F '86, VT500C/FT, XL250/350/500/600 & XR400/500/600/650L Order Number: 950-469 Honda Thread: 20mm x 1.5 R.H. APPLICATION: CB400A/T '78-'79, CB450SC, CM450, CMX450C, CX500TC, CX650, MR20, GL500/650, NX250, PC800, VF700C '87, VF750C '88, VT700C/750C/800C/1100C, ATC250SX/350X, TRX250/ 300/300FW & VTR250 Order Number: 950-472 Kawasaki Watercraft Thread: 18mm x 1.5 R.H APPLICATION: JH750A/E '92-'96, JH750B/F '93-'96, JH750C '95-'96, JS750A '92-'95, JS750B '95-'96, JT750A '94-'95, JT750B '95-'96 Order Number: 950-470 Flywheels Puller 16mm x 1.5 R.H. APPLICATION: Honda ATC90, ATC110 with Breaker points, CB175, CT90/350G/360/500/500T, CM185/200T/450, CMX250, Early CR125/250MX, SL175/350 Kawasaki KH400A, KLF300 '86-'87, KLT110/200, KX125/250/420/500 pre-'81 models, KZ1000/1300 & Z1\ Suzuki GS550/650/750/Early 1100 & most 4-stroke street models Yamaha Most 4-stroke street models & 250/350 electric start 2-stroke twins, FZ600, FZR600/750/1000, TT225, XJ550/650/700/750/900, FJ600/750/1000 Order Number: 950-467 Seal Mate Easy way to keep your fork seals clean and debris free Extract dirt or debris trapped between fork seals and tube Will work on conventional and up-side down forks. Order Number: 950-399 Combo Fork Damper Tool Designed to hold the damper rod assembly and disassembly of Honda XR400s or Suzuki DRZ400s One end features a spanner-type prong for the XR400 and other a 27mm hex for the Suzuki Hardened steel with black finish Order Number: 950-473 44mm CR Seal / Bearing Retainer Tool Versatile design feature a 22mm hex and 3/8” square drive Precision design prevents damge to the retainer ring after peened “stakes” have been removed by drilling 44mm, replaces OEM tool 07710-0010200, to remove and replace the rear wheel bearing/seal retainer For use on: CR125/250R 84-86, 89-99, and CR500R 84-86, 89-01 Order Number: 950-476 90° 1/4" Hex Driver Precision made of aircraft grade aluminum & stainless steel Designed for hard-to-reach areas and pilot air screws on inline fours Gear Driven 1/4” hex drive Includes five 1/4” hex bits (all .5” long)-Straight-slot, Phillps, R-shaped pilot screw bit, 6mm hex jet bit & 1/4”-hex-to-1/4”-drive bit Can be used with any 1/4” or 6mm hex bits Max torque is 50 in. Lbs. 17.5” long Order Number: 950-478 Carburetor Synchronizers Complete sets come with vaccum gauges, hoses, adapters, mounting plate and instructions. Order Number: 950-205 2-Guauge Set 950-206 4-Guauge Set

Battery Charger These chargers are housed in plastic and insulated for safety. Easily handled, the user has only to connect the provided snap connectors. The tip of the connectors are designed so no misconnection can occur. Models are UL approved. Order No. 202-001 12 Volt Battery Charger DC Output 12V 500mA 202-002 6 Volt Battery Charger DC Output 6V 600mA Sudco/Keihin FCR Tool These tools access to allen screws from awkward angles which are not possible with traditional hex keys. Order No. 950-211 4mm Ball Hex Driver 950-210 9mm Ball Hex Driver Rustol Rustol gives excellent results with little or no work required. It is safe and non-corrosive to all metals, rubber coatings and paints. While destroying existing rust, it forms a protective bond that prevents new rust from forming later. Rustol is odorless unlike conventional rust removers, and is shipped in a concentrated form. Believeit or not, the same batch of Rustol can be used many times!! Note: Rustol should be diluted according to instrutions before use. Order No. 800-250       1 Liter 800-252       1 Gallon We cut this gas tank in half anf treated half of it with Rustol. K&N Air/Fuel Monitor The K&N Air/Fuel Monitor is a precision instrument designed to aid in making correct jetting decisions. The monitor measures the oxygen content of the exhaust gas and displays the relative air/fule ratio information on an LED display. This device is an economical way to analyze exaust gases, enabling a tuner to see at a glance what the Air/Fuel ratio of an engine is at any RPM or throttle position. Can be mounted on bike for perminent installation, or used temporarily during tuning. 005-200       Fuel Monitor Round (pictured)                      (monitor, sensor, weld-ons) 005-202       Fuel Monitor Rectangle                      (suface mount) 005-275       Weld on Sensor Fitting and Plug Kit                      (no sensor) 005-280       Sensor Fitting Only                      (no sensor) 005-281       Sesor Plug Only                      (no sensor) Tappet Tool Set These tools are heat treated, and chrome plated for durability. Sold as a set which includes three wrenches - 8mm, 9mm & 10mm and three screw type adjusters - 3mm and 4mm square. The adjusters interchange with the wrenches to allow for 9 different combinations to fit most applications. Graduations on adjusters allow mechanics to adjust valves much quicker. Fits nearly all models of Honda & Suzuki motorcycles and ATVs with screw type adjuster as well as Yamaha SR 185/250, XT/TT 250 & XS 400. Order Number: 950-440 Chain Riveting Tool This tool is designed to rivet chain links to form an endless chain and is versatile enough to be used on cam chain to drive chains or as a chain breaker by pushing the pin out. Each kit includes 3 pin sizes to fit a variety of chains. Order Number: 950-420                            950-421       2mm Replacment Pin                            950-422       3mm Replacment Pin                            950-423       4mm Replacment Pin                            950-424       Replacement Rivet Tip Degree Wheel Motion Pro's degree wheel is made from .052" thick aluminum with a 6.75" outside diameter and a 6mm center hole. The black anodized finish allows for easy to read increments. This degree wheel can be used on all motorcycles to check or set ignition timing. May also be used on 4 stroke engines to check or alter cam timing. Order Number: 950-442 Hydraulic Brake Bleeder The new Brake Bleeder will aid in the bleeding and servicing of hydraulic brakes. Makes bleeding brakes a one person job. The unique check valve allows fluid and air to escape while preventing air from re-entering the system. Instructions and hose included. Made in U.S.A. Order Number: 950-452 Fuel Line Fitting Kit This complete Fuel Line Fittings Kit will service any fuel line routing. Includes 40 pcs assorted Y-Connectors, 40 pcs assorted T-Connectors, hose clamps and a pair of O-clip Pliers in a convenient carrying case. Made for shop or home use. Individual replacement parts are available to replenish the kit. Made in U.S.A. Order Number: 950-462 Main Jet Wrenches These high quality die cast jet wrenches fit virtually all import bikes. Available in 6mm round and hex jets and 8mm round. The rubber cap holds a few spare main jets inside for quick changes. Skin-packed 1 per card. Order Number: 950-415 6mm Hex (fits 6mm main Jets) 950-416 8mm Round (fits 8mm round main Jets) 950-417 6mm Round (fits 6mm round main and pilot jets) Pilot Screw Adjusting Tool Motion Pro, Inc.'s new pilot screw adjusting tool was designed to fit into those tight areas on multi-cylinder motorcycles. This unit features a 1" angled head for those hard to reach pilot screws. Length is approximately 17" with a flat slot blade tip. Order Number: 950-406 4 Stroke Leak Down Tester Specifically designed to check the percentage of cylinder leakage in a 4-stroke engine. WIth an air source of 70 to 160 psi, this system will pressurize the cylinder with 60 psi of air. The guage will register the total leakage past the rings, head gasket, intake and exhaust valves. By listening into the carburetors, exhaust system, etc. the problem can be found. Kit includes 10, 12, & 14mm spark pug adapters, regulator and gauge. Made in U.S.A. Order Number: 950-401 Mini-T Carb Tool This Mini-T Carb Tool is designed to fit into your fanny pack to take care of those "on the trail" jet changes. This unit has a #2 Phillips bit, #1 Straight slot bit and a 6mm hex socket as well as storage for 3 main jets. Specifically designed for 4 strokes, so you can access your jets without the need to remove the carb. Will also work with many 2 stroke models. Order Number: 950-407 Honda/ Kawasaki Thread: 20mm x 1.5 R.H. APPLICATION: Honda: CB750 '69-'78, Most XL250R, XR200R/XR250R/L & VF500F Kawasaki: KLR250, KLR600 & KLR650 Order Number: 950-471 Kawasaki Thread: 18mm x 1.5 R.H. APPLICATION: KZ200, KZ250, EX250, KL250, KZ400, KZ440, EN500, EX500, KZ550, GPZ550, ZX600, KZ650, GPZ750, ZX750, VN750, KZ750, KZ900, KZ1000, KZ1100, GPZ1100 & KZ1300 Order Number: 950-468 Flywheels Puller 27mm x 1.0 L.H. APPLICATION: Honda CR80R/125R/250R/450R/480R/500R, XL80/100/100S/170, SR100/100R, FL250, ATC70/110 (CDI only), ATC185/250R, TRX70/125/250 & Early 50cc Kawasaki KD/KX/KDX80, KM100, KS100, KS125 & most two-stroke external flywheel models and earlier point-type ignitions Suzuki Quad Racers, 125/160EK/250R, DR100/125/200, DS80, ALT185, 50-125cc Trail & Street models & most late model RMs Yamaha Most single cylinder off-road, euduro, MX, YZ & Quads with external flywheels 1968 & later, BW80, RIVA50, PW50, RZ350, TT500, XT500, YFM80/100/200/225, YFS200, YFZ350, YSR50, YT125/175 & YZ400F Order Number: 950-466 Fork Seal Drivers CAD-II plated carbon Steel Split Design Each driver is appoximately 25 oz Order Number: 950-392 39mm 950-393 41mm 950-394 43mm 950-395 45mm 950-396 46/47mm (combo) 950-397 49/50mm (combo) Damper Rod Fork Tool Aids in assembly and disassembly of most 41,43,46 and 47 Kayaba and Showa inverted Forks Not required on the 91-92 Honda CR Models Hardened steel with black finish Order Number: 950-474 XR Seal / Bearing Retainer Tool Replaces OEM tool to remove and replace the rear wheel bearing / seal retainer ring Versatile design feature a 22mm hex and 3/8” square drive Precision design prevents damage to the retainer ring after peened “stakes” have been removed by drilling For use on: XR650L 93-04, XR650R 93-04, XR600R 85-00, XL600R 83-87, XR500R 81-84, XR350R 83-85, XR250R 84-91, MR250 76, CR250M, CR250 M1, and CR250M 76 Order Number: 950-475 Crankcase Splitter Will work on most 2 & 4- stroke engines with vertically split cases Movable fingers allow a miltitude of bolt patterns to be used Includes 6mm & 8mm mounting bolts Our Unique design eliminates binding under heavy loads Order Number: 950-479 Profi Laser C.A.T Now you can be 100% sure! PROFI LASER C.A.T. (Chain & Belt Alignment Tool) Luster Care Products is proud to introduce a one of a kind NEW patented product from Germany, the Profi Laser C.A.T. Press the sprocket chain tool against the side of the sprocket. The integrated laser will illuminate the chain links and visualizes the real running direction within seconds. This also shows if the rear wheel of the motorcycle is in the correct position. Applies to every motorcycle! In order to check the alignment of a belt, place the specially designed belt markers (included) onto the belt. Place Profi C.A.T. to the side of the rear pulley. Profi C.A.T. is a perfect tool for all professionals and enthusiasts. Errors in measurement are impossible. It shows exact results within seconds and it works completely independent of any adjustment marks on the swing arm. Simply position the CNC- machined surface (53 x 15mm) of the Profi C.A.T. against the rear sprocket. The exactly defined laser beam visualizes the real running direction of the rear sprocket on the chain links. If the laser beam runs straight over the chain (e.g. on top of the outer chain links) for a certain distance (until close to front sprocket), then the chain is aligned perfectly. Now the rear wheel is also positioned correctly. The perfect directional stability optimizes handling and performance of the bike. Profi C.A.T. also indicates swing arm problems or incorrect position of axle spacers. Differences to set points are visualized immediately. Order Number: 901-055 Motion Pro Sync Pro Carburetor Tuner (photo not shown) New mercury free design carburetor tuner. Rugged, impact-resistant ABS enclosure with convenient storage area. For use with any 2, 3, or 4-cylinder 4-stroke motorcycle. Tuner is spill proof and can be stored in a horizontal or vertical position. Includes manometer fluid, hoses, 5mm adapters, in-line restrictors and instructions. Made in the U.S.A. Order No. 950-402

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